Qingdao Honghesheng Industry Co., Ltd.
Service as the basis, quality as the survival, science and technology for development
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A. Basic information:
For masticating and kneading natural rubber, synthetic rubber, EVA or PVC
pellets with various kinds chemical material and warming the cold material
which shall be supplied to the calender, embossing calender or hot presses.
B. Machine Parameters:
| Packing detail | Plastic cover |
| Type | rubber kneader |
| Specific Use | rubber compound mixing . |
| Material | rotor with hard allow welding |
| Place of Origin | Qingdao ,shandong ,China |
| Brand Name | HHS |
| Model Number | XSN-1 ,XSN-3,XSN-5,XSN-10,XSN-20,XSN-35,XSN-55,XSN-75,XSN-110,XSN-150 |
| Color | Customized |
| Product name | banbury mixer |
| Parameter/model | X(S)N-3 | X(S)N-10×32 | X(S)N-20×32 | X(S)N-35×32 | X(S)N-55×32 | |
| Total volume | 8 | 25 | 45 | 80 | 125 | |
| Working volume | 3 | 10 | 20 | 35 | 55 | |
| Motor power | 7.5 | 18.5 | 37 | 55 | 75 | |
| Tilting motor power | 0.55 | 1.5 | 1.5 | 2.2 | 2.2 | |
| Tilting angle (°) | 140 | 140 | 140 | 140 | 140 | |
| Rotor speed (r/min) | 32/24.5 | 32/25 | 32/26.5 | 32/24.5 | 32/26 | |
| Pressure of compressed air | 0.7-0.9 | 0.6-0.8 | 0.6-0.8 | 0.6-0.8 | 0.6-0.8 | |
| Capacity of compressed air (m/min) | ≥0.3 | ≥0.5 | ≥0.7 | ≥0.9 | ≥1.0 | |
| Pressure of cooling water for rubber (MPa) | 0.2-0.4 | 0.2-0.4 | 0.2-0.4 | 0.3-0.4 | 0.3-0.4 | |
| Pressure of steam for plastic (MPa) | 0.5-0.8 | 0.5-0.8 | 0.5-0.8 | 0.5-0.8 | 0.5-0.8 | |
| Size (mm) | Length | 1670 | 2380 | 2355 | 3200 | 3360 |
| Width | 834 | 1353 | 1750 | 1900 | 1950 | |
| Height | 1850 | 2113 | 2435 | 2950 | 3050 | |
| Weight (kg) | 1038 | 3000 | 4437 | 6500 | 7850 | |
| Parameter/model | X(S)N-75×32 | X(S)N-95×32 | X(S)N-110×30 | X(S)N-150×30 | X(S)N-200×30 | |
| Total volume | 175 | 215 | 250 | 325 | 440 | |
| Working volume | 75 | 95 | 110 | 150 | 200 | |
| Motor power | 110 | 132 | 185 | 220 | 280 | |
| Tilting motor power | 4 | 5.5 | 5.5 | 11 | 11 | |
| Tilting angle (°) | 140 | 130 | 140 | 140 | 140 | |
| Rotor speed (r/min) | 32/26 | 32/26 | 30/24.5 | 30/24.5 | 30/24.5 | |
| Pressure of compressed air | 0.6-0.8 | 0.6-0.8 | 0.6-0.8 | 0.6-0.8 | 0.6-0.8 | |
| Capacity of compressed air (m/min) | ≥1.3 | ≥1.5 | ≥1.6 | ≥2.0 | ≥2.0 | |
| Pressure of cooling water for rubber (MPa) | 0.3-0.4 | 0.3-0.4 | 0.3-0.4 | 0.3-0.4 | 0.3-0.4 | |
| Pressure of steam for plastic (MPa) | 0.5-0.8 | 0.5-0.8 | 0.5-0.8 | 0.5-0.8 | 0.5-0.8 | |
| Size (mm) | Length | 3760 | 3860 | 4075 | 4200 | 4520 |
| Width | 2280 | 2320 | 2712 | 3300 | 3400 | |
| Height | 3115 | 3320 | 3580 | 3900 | 4215 | |
| Weight (kg) | 10230 | 11800 | 14200 | 19500 | 22500 | |
C. Advantages:
1. Maximum Dispersion & High Production
Double blades with special spiral angle, proper clearance & high cooling effect gives excellent dispersion which can not be obtained from an open mill. Its production is 4 to 5 times more than an ordinary mixing mill thus saving on labor and electricity.
2. Super sealing,no powder leakages.
Both sides of the rotor blades are injected welding a iron alloy ring, which assures sealing and protects the blades from abrasion.Imported bakelite sealing ring,which make super sealing.The chamber around are designed with groove,then embeded with rubber stip,this make sure the whole mixing chamber is well sealed.
3. No Foundation Requirement
The Kneader has a common bed plate for all parts and not require foundation.
4. Easy Cleaning & Colour Change
Mixing chamber can be tilted down for 140degree, which enables easy cleaning, because of this, different coloured compounds can be made without trouble.
5. Easy Operation
Easy operation with Push-buttons and hand lever valves from the operation board.
6. Short Mixing Time
Mixing time ranges from 6 to 12 minutes depending on compound's specific gravity.
D.kneader Machine photos:
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